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Balanset-1A: The Ultimate Solution for Turbine Balancing
Ensuring the smooth operation of turbines is crucial for maintaining efficiency and longevity in industrial machinery. The Balanset-1A rotor balancing device by Vibromera stands out as a premier solution for turbine balancing, offering precision and reliability in both single and multi-plane corrections.
Comprehensive Package for Precision Balancing
The Balanset-1A comes fully equipped to handle diverse balancing needs:
2 Vibration Transformers (X Vibropreobrazovатели Ц)
1 Phase Angle Sensor (Laser Tachometer)
1 Measurement Unit (Balanset Device)
1 Magnetic Stand
1 Electronic Scale
1 Transport Case
1 USB Flash Drive with Software
Priced competitively at €1751, Balanset-1A offers exceptional value for comprehensive rotor balancing.
Single and Two-Plane Balancing Capabilities
The Balanset-1A excels in both single-plane (« static ») and two-plane (« dynamic ») balancing:
Single-Plane Balancing: Ideal for narrow, disc-shaped rotors without significant axial runout. Examples include grinding wheels, belt drive pulleys, disk flywheels, gear wheels, lathe chucks, and narrow fans.
Two-Plane Balancing: Suitable for long, shaft-like rotors with two supports. Common applications involve motor and generator rotors, compressor and pump rotors, turbine and fan wheels, wide grinding discs, spindles, and milling machine shafts with bends.
The ability to determine the number of balancing planes based on the rotor’s design ensures optimal performance and minimal vibration.
Step-by-Step Rotor Balancing Process
Balancing a rotor using the Balanset-1A involves several meticulous steps:
1. Preparation of Equipment
Position the vibration sensors perpendicular to the rotor’s axis and secure the laser tachometer on the magnetic stand, aiming at the reflective tape on the pulley. Connect the sensors to the Balanset device and link the device to a laptop via USB. Launch the Balanset software and select the two-plane balancing mode.
2. Initial Vibration Measurement
Weigh a test mass, noting its weight and installation radius. Run the rotor to measure the initial vibration levels, identifying the amplitude and phase of the imbalance.
3. First Plane Balancing
Attach the test mass to the first balancing plane corresponding to the first sensor. Operate the rotor again, ensuring that vibration amplitude or phase shifts by at least 20%, indicating partial imbalance correction.
4. Second Plane Balancing
Move the test mass to the second balancing plane (second sensor location) and re-run the rotor. This measurement aids the software in calculating precise positions and weights for corrective masses.
5. Correcting the Imbalance
The Balanset software recommends the necessary corrective weights and their installation angles for both planes. Replace the test masses with these corrective weights, positioning them accurately relative to the rotor’s rotation.
6. Verification and Completion
Conduct a final rotor run to verify the balancing accuracy. If vibrations are within acceptable limits, the process is complete. Additional adjustments can be made as guided by the software if needed.
Why Choose Balanset-1A for Turbine Balancing?
The Balanset-1A offers a blend of precision engineering and user-friendly operation, making it an indispensable tool for industries reliant on turbine performance. Its comprehensive kit, combined with advanced software, ensures that rotor balancing is efficient, accurate, and adaptable to various rotor types.
Investing in the Balanset-1A not only enhances turbine reliability but also extends the lifespan of your machinery by reducing wear and preventing costly downtime. Experience superior turbine balancing with Balanset-1A and ensure your operations run smoothly and efficiently.
Contact Information:
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
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